Gao Chuan, Rui Wei, Qin Jianhua, Wang Fei, Jiang Jingyan. Design and realization of full flexible nozzle control system of the trans-supersonic wind tunnel[J]. Journal of Experiments in Fluid Mechanics, 2016, 30(6): 98-104. DOI: 10.11729/syltlx20160071
Citation: Gao Chuan, Rui Wei, Qin Jianhua, Wang Fei, Jiang Jingyan. Design and realization of full flexible nozzle control system of the trans-supersonic wind tunnel[J]. Journal of Experiments in Fluid Mechanics, 2016, 30(6): 98-104. DOI: 10.11729/syltlx20160071

Design and realization of full flexible nozzle control system of the trans-supersonic wind tunnel

More Information
  • Received Date: April 25, 2016
  • Revised Date: September 26, 2016
  • Flexible nozzle has to be designed long enough in order to ensure the elasticity of the nozzle wall material. The characteristics of long-span, large amount, complex structure of the actuators bring enormous challenge to the design of the flexible nozzle contour control system. It is not only needed to control the positon of each actuator precisely, but also to control motion axes for synchronization. The effect of synchronization control has a direct impact on the flexible plant forming quality and the wind tunnel flow quality. To solve the accurate positioning, multi-axis proportion synchronous control problems and to ensure safety of the full flexible nozzle in the new trans-supersonic wind tunnel of China Aerodynamics Research and Development Center, key technologies are researched. A virtual axis with the gearing synchronization strategy is proposed the redundant position technology axis is established and the control parameters is optimized based on SIMENS SIMOTION D and S120 motion control platform. The test results of actuators' displacement and servo motors' speed are analyzed based on the experiment of the multi-axis proportion synchronization motion system. The results show that the control system possesses complete functionality, that all the actuators can move uniformly in the range of 0~1mm/s, the tracking error is less than or equal to ±0.01mm/s, the proportion synchronization error is less than or equal to ±0.02mm/s, and the contour error before and after the nozzle throat point is less than or equal to ±0.2mm and ±0.06mm. The synchronization control precision and repeatability accuracy can meet the engineering application request and achieve good effect.
  • [1]
    彭强, 廖达雄, 秦红岗, 等.半柔壁喷管初步实验研究[J].实验流体力学, 2012, 26(3):101-106. http://www.syltlx.com/CN/abstract/abstract10547.shtml

    Peng Q, Liao D X, Qin H G, et al. The primary experimental research on the aerodynamic designing of semi-flexible nozzle[J]. Journal of Experiments in Fluid Mechanics, 2012, 26(3):101-106. http://www.syltlx.com/CN/abstract/abstract10547.shtml
    [2]
    聂旭涛, 郭隆德, 刘伯林.基于ADAMS风洞柔壁喷管动力学仿真分析[J].实验流体力学, 2011, 25(2):73-76. http://www.syltlx.com/CN/abstract/abstract10681.shtml

    Nie X T, Guo L D, Liu B L. Dynamics simulation and analysis of flexible nozzle in wind tunnel based on ADAMS[J]. Journal of Experiments in Fluid Mechanics, 2011, 25(2):73-76. http://www.syltlx.com/CN/abstract/abstract10681.shtml
    [3]
    彭强, 邓小刚, 廖达雄, 等.半柔壁喷管气动设计关键控制参数研究[J].空气动力学学报, 2011, 29(1):39-46. http://www.cnki.com.cn/Article/CJFDTOTAL-KQDX201101007.htm

    Peng Q, Deng X G, Liao D X, et al. The primary parameters research on the aerodynamic designing of semi-flexible nozzle[J]. Acta Aerodynamica Sinica, 2011, 29(1):39-46. http://www.cnki.com.cn/Article/CJFDTOTAL-KQDX201101007.htm
    [4]
    刘政崇.高低速风洞气动与结构设计[M].北京:国防工业出版社, 2003:186-187.

    Liu Z C. Aerodynamic and structural design of high and low speed wind tunnel[M]. Beijing:Defense Industry Press, 2003:186-187.
    [5]
    高川, 刘烽, 周波, 等.某超声速风洞测控系统[J].兵工自动化, 2013, 32(2):63-66. http://www.cnki.com.cn/Article/CJFDTOTAL-BGZD201302019.htm

    Gao C, Liu F, Zhou B, et al. Measure and control system of the supersonic wind tunnel[J]. Ordnance Industry Automation. 2013, 32(2):63-66. http://www.cnki.com.cn/Article/CJFDTOTAL-BGZD201302019.htm
    [6]
    杨继东, 刘昆, 杨中山, 等.电动缸性能参数测试系统设计[J].重庆大学学报, 2015, 38(4):31-37. http://www.cnki.com.cn/Article/CJFDTOTAL-FIVE201504005.htm

    Yang J D, Liu K, Yang Z S, et al. Design of a parameter measurement system for electric cylinder[J]. Journal of Chongqing University, 2015, 38(4):31-37. http://www.cnki.com.cn/Article/CJFDTOTAL-FIVE201504005.htm
    [7]
    Perez-Pinal F J, Calderon G, Araujo-Vargas I. Relative coupling strategy[C]//Electric Machines and Drives Conference, IEMDC'03, IEEE International, 2003:1162-1166.
    [8]
    Lorenz R D, Schmidt P B. Synchronized motion control for process automation[C]//Proceedings of 1989 IEEE Industry Application Annual Meeting, 1989.
    [9]
    Srinivasan K, Kullkarni P K. Cross-coupled control of biaxial feed drive servomechanisms[J]. Journal of Dynamic Systems Measurement and Control, 1990, 112(2):225-232. DOI: 10.1115/1.2896129
    [10]
    姜晓平, 朱奕, 伞冶.大功率随动试验台多永磁同步电机同步控制[J].电机控制学报, 2014, 18(4):88-95. http://www.cnki.com.cn/Article/CJFDTOTAL-DJKZ201404015.htm

    Jiang X P, Zhu Y, San Y. Synchronization control of multiple permanent magnet synchronous motors in high-power servo test stands[J]. Electric Machines and Control, 2014, 18(4):88-95. http://www.cnki.com.cn/Article/CJFDTOTAL-DJKZ201404015.htm
    [11]
    范志鹏, 徐惊雷, 吕郑, 等.型面旋转变马赫数风洞喷管的优化设计[J].航空学报, 2014, 35(5):1216-1225. http://www.cnki.com.cn/Article/CJFDTOTAL-HKXB201405006.htm

    Fan Z P, Xu J L, Lyu Z, et al. Optimization design of variable mach number wind tunnel nozzle by rotating profile[J]. ACTA Aeronautica ET Astronautica Sinica, 2014, 35(5):1216-1225. http://www.cnki.com.cn/Article/CJFDTOTAL-HKXB201405006.htm
    [12]
    王薇.深入浅出西门子运动控制器-SIMOTION实用手册[M].北京:机械工业出版社, 2013:150-151.

    Wang W. SIMENS motion controller guide-SIMOTION application manual[M]. Beijing:Machinery Industry Press, 2013:150-151.
    [13]
    同志学, 冯涛, 张立岗, 等.多液压缸采样臂同步运动控制的设计与实现[J].控制工程, 2012, 19(6):1090-1092. http://www.cnki.com.cn/Article/CJFDTOTAL-JZDF201206038.htm

    Tong Z X, Feng T, Zhang L G, et al. Design and realization of multi-cylinder sampling arm synchronous motion contro[J]. Control Engineering of China, 2012, 19(6):1090-1092. http://www.cnki.com.cn/Article/CJFDTOTAL-JZDF201206038.htm
  • Related Articles

    [1]YANG Kai, LIU Jichun, CHEN Suyu, ZHU Xinxin, WANG Hui. Calibration results and analysis of thin-film gauges calibrated with the transfer method[J]. Journal of Experiments in Fluid Mechanics, 2023, 37(6): 106-111. DOI: 10.11729/syltlx20210129
    [2]OU Dongbin, YANG Guoming, ZHU Xingying, WEN Peng, ZHANG Zhi, ZENG Hui. Study on electric and thermal characteristics of CO2 arc heater[J]. Journal of Experiments in Fluid Mechanics. DOI: 10.11729/syltlx20220065
    [3]YANG Hong, YAO Feng, ZHU Chao, ZHU Tao, CHEN Dejiang. A preliminary study of segmented arc heater used for high pressure operation[J]. Journal of Experiments in Fluid Mechanics, 2022, 36(6): 74-82. DOI: 10.11729/syltlx20220060
    [4]Luo Yue, Zhou Wei, Yang Hong, Chen Wei. CFD analysis of the arc heater turbulent flow field of flat plate testing[J]. Journal of Experiments in Fluid Mechanics, 2017, 31(2): 86-92. DOI: 10.11729/syltlx20160088
    [5]Lin Xin, Chen Lianzhong, Dong Yonghui, Ou Dongbin, Li Fei, Yu Xilong. Experimental study on leak detection of cooling water in arc heater based on emission spectroscopy[J]. Journal of Experiments in Fluid Mechanics, 2016, 30(4): 14-19. DOI: 10.11729/syltlx20150155
    [6]Xu Tao, Yang Dayong. Experimental research of electroosmotic flow in rough microchannels based on current-monitoring method[J]. Journal of Experiments in Fluid Mechanics, 2015, (4): 41-46. DOI: 10.11729/syltlx20140112
    [7]Wu Jinhua, Sun Haisheng, Shen Zhihong, Jiang Yubiao. 旋转流场下的振荡动导数试验技术研究[J]. Journal of Experiments in Fluid Mechanics, 2014, (4): 54-58. DOI: 10.11729/syltlx20130057
    [8]ZENG Lei, SHI You-an, KONG Rong-zong, HE Li-xin, GUI Ye-wei. Study on principle error analysis and data processing method of thin film resistance thermometer[J]. Journal of Experiments in Fluid Mechanics, 2011, 25(1): 79-83. DOI: 10.3969/j.issn.1672-9897.2011.01.016
    [9]ZHAO Yu-xin, TIAN Li-feng, YI Shi-he, HE Lin, CHENG Zhong-yu. Experimental study of flow structure in pressure unmatched mixing layer[J]. Journal of Experiments in Fluid Mechanics, 2007, 21(3): 14-17. DOI: 10.3969/j.issn.1672-9897.2007.03.003
    [10]SU Yong, CHEN De-jiang, YOU Min, WANG Mao-gang, YANG Qing-tao, WU Dong, ZHANG Wei. Research on transient ablation technique in arc heater[J]. Journal of Experiments in Fluid Mechanics, 2005, 19(3): 29-33. DOI: 10.3969/j.issn.1672-9897.2005.03.007

Catalog

    Article Metrics

    Article views (273) PDF downloads (39) Cited by()
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return
    x Close Forever Close