Calibration results and analysis of thin-film gauges calibrated with the transfer method

YANG Kai; LIU Jichun; CHEN Suyu; ZHU Xinxin; WANG Hui

doi:10.11729/syltlx20210129

Volume 37 Issue 6

Dec. 2023

Turn off MathJax

Article Contents

Article Navigation > Journal of Experiments in Fluid Mechanics > 2023 > 37(6): 106-111

YANG K, LIU J C, CHEN S Y, et al. Calibration results and analysis of thin-film gauges calibrated with the transfer method[J]. Journal of Experiments in Fluid Mechanics, 2023, 37(6): 106-111 doi: 10.11729/syltlx20210129

Citation:

PDF( 6356 KB)

Calibration results and analysis of thin-film gauges calibrated with the transfer method

doi: 10.11729/syltlx20210129

Hypervelocity Aerodynamics Institute，China Aerodynamics Research and Development Center, Mianyang　621000, China

Received Date: 2021-09-27
Accepted Date: 2021-12-03
Rev Recd Date: 2021-10-25

Available Online: 2022-11-15

Publish Date: 2023-12-30

Abstract

Abstract

Considering the fact that there are more error sources in the measured heat flux with thin-film gauges when the two-stage approach is applied to determine the thermal product and resistance–temperature factor, the transfer method is applied to directly calibrate thin-film gauges, in which the thermal product and resistance-temperature factor are treated as the sensitivity coefficients. To get the consistent calibration results of different thin-film gauges fabricated in a batch, the sensitivity coefficients are divided by the resistance–temperature factors of the thin-film gauges, and then the correction sensitivity coefficients are consistent. With the transfer calibration technique, the calibration results of thin-film gauges show a good linearity with a relative expanded uncertainty below 6.5%, which is lower than that reported in other researches, in which the two-stage approach is used to calibrate thin-film gauges.
- thin-film resistance,
- heat flux,
- calibration,
- sensitivity,
- uncertainty analysis,
- shock wave tunnel

FullText(HTML)

References(27)

References

[1]	刘初平. 气动热与热防护试验热流测量[M]. 北京: 国防工业出版社, 2013.
[2]	金新航, 马炳和, 邱涛, 等. 超燃冲压发动机温度及热流测量技术研究进展[J]. 实验流体力学, 2018, 32(2): 74–81. doi: 10.11729/syltlx20170013 JIN X H, MA B H, QIU T, et al. Temperature and heat flux measurement technologies in scramjet[J]. Journal of Ex-periments in Fluid Mechanics, 2018, 32(2): 74–81. doi: 10.11729/syltlx20170013
[3]	李强, 刘济春, 孔荣宗. 耐冲刷薄膜铂电阻热流传感器研制[J]. 电子测量与仪器学报, 2017, 31(4): 623–629. LI Q, LIU J C, KONG R Z. Development of anti-erosion platinum thin film resistance thermal sensor[J]. Journal of Electronic Measurement and In-strumentation, 2017, 31(4): 623–629.
[4]	LU F K, KINNEAR K M. Characterization of thin-film heat-flux gauges[J]. Journal of Thermophysics and Heat Transfer, 1999, 13(4): 548–549. doi: 10.2514/2.6477
[5]	LI J P, CHEN H, ZHANG S Z, et al. On the response of coaxial surface thermocouples for transient aerodynamic heating measurements[J]. Ex-perimental Thermal and Fluid Science, 2017, 86: 141–148. doi: 10.1016/j.expthermflusci.2017.04.011
[6]	MANJHI S K, KUMAR R. Performance assessment of K-type, E-type and J-type coaxial thermocouples on the solar light beam for short duration transient measurements[J]. Measurement, 2019, 146: 343–355. doi: 10.1016/j.measurement.2019.06.035
[7]	王宏宇, 王辉, 石义雷, 等. 一种高超声速稀薄流激波干扰气动热测量技术[J]. 宇航学报, 2020, 41(12): 1525–1532. WANG H Y, WANG H, SHI Y L, et al. An aerothermo-dynamics measuring technique for shock interactions in hypersonic low-density flow[J]. Journal of Astronautics, 2020, 41(12): 1525–1532.
[8]	杨凯, 朱涛, 王雄, 等. 原子层热电堆热流传感器研制及其性能测试[J]. 实验流体力学, 2020, 34(6): 86–91. doi: 10.11729/syltlx20190148 YANG K, ZHU T, WANG X, et al. Self-innovated ALTP heat-flux sensor and its performance tests[J]. Journal of Experiments in Fluid Mechanics, 2020, 34(6): 86–91. doi: 10.11729/syltlx20190148
[9]	李强, 万兵兵, 杨凯, 等. 高超声速尖锥边界层压力脉动和热流脉动特性试验研究[J]. 航空学报, 2021, 42(8): 12956. doi: 10.7527/S1000-6893.2020.24956 LI Q, Wan B B, YANG K, et al. Experimental research on the characteristics of pressure and heat flux fluctuation in hypersonic cone boundary layer[J]. Acta Aeronautica et Astronautica Sinica, 2021, 42(8): 12956. doi: 10.7527/S1000-6893.2020.24956
[10]	COOK W J, FELDERMAN E J. Reduction of data from thin-film heat-transfer gages - A concise numerical technique[J]. AIAA Journal, 1966, 4(3): 561–562. doi: 10.2514/3.3486
[11]	ASTM standard. Standard test method for measuring extreme heat-transfer rates from high-energy environments using a transient null-point calo-rimeter, ASTM E598-96[S]. Pennsylvania : ASTM International, 1996. doi: 10.1520/E0598-96
[12]	林键, 陈星, 王丹, 等. 柔性铂电阻传感器在舵缝热环境试验中的应用[J]. 气动研究与实验, 2021, 33(2): 91–97. doi: 10.12050/are20210209 LIN J, CHEN X, WANG D, et al. Application of flexible platinum sensor in aerothermal environment test of rudder gap[J]. Aerodynamic Research & Experiment, 2021, 33(2): 91–97. doi: 10.12050/are20210209
[13]	张宏安, 黄见洪, 秦峰, 等. 基于脉冲加热法的薄膜热流传感器热物性参数测量技术研究[J]. 实验流体力学, 2018, 32(6): 74–78, 93. doi: 10.11729/syltlx20170120 ZHANG H A, HUANG J H, QIN F, et al. Thermal property measuring tech-niques of thin-film heat flux sensors based on pulse-heating method[J]. Journal of Experiments in Fluid Mechanics, 2018, 32(6): 74–78, 93. doi: 10.11729/syltlx20170120
[14]	THORPE S J, YOSHINO S, AINSWORTH R W, et al. Improved fast-response heat transfer instrumentation for short-duration wind tun-nels[J]. Measurement Science and Technology, 2004, 15(9): 1897–1909. doi: 10.1088/0957-0233/15/9/030
[15]	WALKER D G, SCOTT E P. Evaluation of estimation methods for high unsteady heat fluxes from surface measure-ments[J]. Journal of Ther-mophysics and Heat Transfer, 1998, 12(4): 543–551. doi: 10.2514/2.6374
[16]	SHI Y A, ZENG L, QIAN W Q, et al. A data processing method in the experiment of heat flux testing using inverse methods[J]. Aerospace Science and Technology, 2013, 29(1): 74–80. doi: 10.1016/j.ast.2013.01.009
[17]	曾磊, 石友安, 孔荣宗, 等. 薄膜电阻温度计原理性误差分析及数据处理方法研究[J]. 实验流体力学, 2011, 25(1): 79–83. doi: 10.3969/j.issn.1672-9897.2011.01.016 ZENG L, SHI Y A, KONG R Z, et al. Study on principle error analysis and data processing method of thin film resistance thermometer[J]. Journal of Experiments in Fluid Mechanics, 2011, 25(1): 79–83. doi: 10.3969/j.issn.1672-9897.2011.01.016
[18]	MURTHY A V, TSAI B K, GIBSON C E. Calibration of high heat flux sensors at NIST[J]. Journal of Research of the National Institute of Standards and Technology, 1997, 102(4): 479–488. doi: 10.6028/jres.102.032
[19]	MURTHY A V, TSAI B K, SAUNDERS R D. Transfer calibration vali-dation tests on a heat flux sensor in the 51 mm high-temperature blackbody[J]. Journal of Research of the National Institute of Standards and Technology, 2001, 106(5): 823–831. doi: 10.6028/jres.106.039
[20]	罗跃, 杨凯, 黄伟, 等. 用于高温高压剪切流场的Gardon计研制[J]. 科学技术与工程, 2017, 17(29): 139–144. doi: 10.3969/j.issn.1671-1815.2017.29.020 LUO Y, YANG K, HUANG W, et al. Design and fabrication of gardon fage used in shear flow filed of high tempera-ture/pressure[J]. Science Technology and Engineering, 2017, 17(29): 139–144. doi: 10.3969/j.issn.1671-1815.2017.29.020
[21]	朱新新, 王辉, 杨凯, 等. 塞块量热计的热流计算与修正方法研究[J]. 实验流体力学, 2020, 34(5): 97–102, 108. doi: 10.11729/syltlx20190134 ZHU X X, WANG H, YANG K, et al. Research on heat flux calculation and correction methods of the slug calori-meter[J]. Journal of Experiments in Fluid Mechanics, 2020, 34(5): 97–102, 108. doi: 10.11729/syltlx20190134
[22]	杨凯, 杨庆涛, 朱新新, 等. 一种薄膜热电堆热流传感器灵敏度系数的实验研究[J]. 宇航计测技术, 2018, 38(3): 67–72. YANG K, YANG Q T, ZHU X X, et al. Calibration tests on a new thin-film thermopile heat-flux sensor[J]. Journal of Astronautic Metrology and Measurement, 2018, 38(3): 67–72.
[23]	YANG K, YANG Q T, ZHU X X, et al. A molecular dynamics simulation on the static calibration test of a revised thin-film thermopile heat-flux sensor[J]. Measure-ment, 2020, 150: 107039. doi: 10.1016/j.measurement.2019.107039
[24]	YANG K. Comment on “Highly sensitive heat flux sensor based on the transverse thermoelectric effect of YBa₂-Cu₃O_7-δ thin film”[J]. Applied Physics Letters, 2021, 119(6): 066101. doi: 10.1063/5.0046273
[25]	SONG X Y, HUAN K W, DONG W, et al. Research on infrared radiation characteristics of Pyromark1200 high-temperature coating[C]//Proc of the SPIE Proceedings, International Symposium on Optoelectronic Technology and Application 2014. 2014. doi: 10.1117/12.2072577
[26]	SCHULTZ D L, JONES T V. Heat-transfer measurements in short-duration hypersonic facilities[J]. AGARDograph, 1973(165): 1–157.
[27]	苑朝凯, 谷笳华. 高精度铂薄膜电阻传感器标定系统[C]//高温气体动力学研究进展论文集. 2011.