Research on key technologies of heat exchanger design for large-scale continuous high speed wind tunnel
-
摘要: 随着大型连续式高速风洞运行功率和精细化测试要求的提高,对风洞热交换器性能提出了越来越高的要求,集中体现在换热压损性能、温度场均匀性和气流扰动特性3个方面。结合近年研究成果,对大型连续式高速风洞热交换器设计中的关键技术及研究成果进行了综述。分析了风洞热交换器的需求特点,总结了影响各种性能的主要因素。介绍了高效低压损设计技术、温度场均匀性控制技术和气流扰动控制技术,给出了热交换器换热效率和压力损失综合权衡的设计原则,阐述了换热芯体排列方式、冷却水流量及进水方式、热交换器段截面形状等对温度场均匀性的影响,以及来流条件和热交换器结构对气流扰动的特性。Abstract: With the increase of the operation power and higher requirement on the fine measurement of the large-scale continuous high speed wind tunnel, higher performance of the wind tunnel heat exchanger is required, which is mainly reflected in the heat transfer and pressure loss performance, temperature field uniformity and flow field perturbation characteris-tics. Based on recent years' research, the key technologies and research results in the design of the large-scale continuous high speed wind tunnel heat exchanger are comprehensively discussed. Firstly, the required characteristics of the wind tunnel heat exchanger are analyzed, and the main factors affecting various performances are summarized. Then the high efficiency low-pressure loss design technology is introduced along with the temperature uniformity control technology and the airflow disturbance control technology. The principles of comprehensive trade-off of the heat transfer efficiency and pressure loss of the heat exchanger are presented. And the influences of the heat transfer core arrangement, cooling water flow and its inlet direction, cross section shape of the heat exchanger segment on the temperature field uniformity are discussed. Finally the flow disturbance characteristics downstream of the heat exchanger under different flow conditions and heat exchanger structures are analyzed.
-
-
-
[1] 刘晓波,廖达雄,张巧芸. 大型连续式跨声速风洞热交换器概述[J]. 实验流体力学,2009,23(1):99-104. LIU X B,LIAO D X,ZHANG Q Y. A review of heat exchanger study for large-scale continuous transonic wind tunnels[J]. Journal of Experiments in Fluid Mechanics,2009,23(1):99-104.
[2] 赵波,廖达雄,陈吉明,等. 连续式跨超声速风洞热交换器设计技术初步研究[J]. 空气动力学学报,2010,28(6):696-702. DOI: 10.3969/j.issn.0258-1825.2010.06.014 ZHAO B,LIAO D X,CHEN J M,et al. Investigation of heat exchanger design for continuous transonic and supersonic wind tunnel[J]. Acta Aerodynamica Sinica,2010,28(6):696-702. doi: 10.3969/j.issn.0258-1825.2010.06.014
[3] 冯丽丽,杜小泽,杨勇平,等. 椭圆管矩形翅片间空气流动的扰流特征[J]. 工程热物理学报,2011,32(1):119-122. FENG L L,DU X Z,YANG Y P,et al. Characteristics of air flow around elliptical tubes with rectangular fins[J]. Journal of Engineering Thermophysics,2011,32(1):119-122.
[4] 杨涛,袁益超. 管束结构对开缝翅片椭圆管换热器性能的影响[J]. 化工学报,2018,69(4):1365-1373. DOI: 10.11949/j.issn.0438-1157.20170877 YANG T,YUAN Y C. Effects of tube bundle structure on heat transfer and resistance characteristics of slit finned elliptical tube heat exchangers[J]. CIESC Journal,2018,69(4):1365-1373. doi: 10.11949/j.issn.0438-1157.20170877
[5] 刘景成,张树有,周智勇. 板翅换热器流道结构改进与流体流动性能分析[J]. 机械工程学报,2014,50(18):167-176. DOI: 10.3901/JME.2014.18.167 LIU J C,ZHANG S Y,ZHOU Z Y. Analysis of channel structure improvement and its influence on fluid flow in plate-fin heat exchanger[J]. Journal of Mechanical Engineering,2014,50(18):167-176. doi: 10.3901/JME.2014.18.167
[6] KILGORE W A, BALAKRISHNA S, BOBBITT C W, et al. Recent enhancements to the national transonic facility[R]. AIAA-2003-0754, 2003. doi: 10.2514/6.2006-507
[7] KRYNYTZKY A J, HERGERT D W. Boeing Transonic Wind Tunnel upgrade assessment[R]. AIAA-2002-2782, 2002. doi: 10.2514/6.2002-2782
[8] JAUCH C E, LONG D F, HERGERT D W. Performance assessment of a new type of heat exchanger for wind tunnels[R]. AIAA-2002-0740, 2002. doi: 10.2514/6.2002-740
[9] 李启良,赵兰萍. 矩形翅片椭圆管热交换器流动和换热特性的数值模拟[J]. 流体机械,2006,34(8):67-70. DOI: 10.3969/j.issn.1005-0329.2006.08.019 LI Q L,ZHAO L P. Numerical simulation of flow behaviors and heat transfer characteristic of rectangular finned ellipti-cal tube heat exchanger[J]. Fluid Machinery,2006,34(8):67-70. doi: 10.3969/j.issn.1005-0329.2006.08.019
[10] 李启良,杨志刚,赵兰萍. 气动–声学风洞热交换器的气动噪声[J]. 同济大学学报(自然科学版),2012,40(8):1261-1264,1275. DOI: 10.3969/j.issn.0253-374x.2012.08.024 LI Q L,YANG Z G,ZHAO L P. Aero-noise of heat exchanger in aero-acoustic wind tunnel[J]. Journal of Tongji University(Natural Science),2012,40(8):1261-1264,1275. doi: 10.3969/j.issn.0253-374x.2012.08.024
[11] 符澄,赵波,徐大川,等. 板翅式及管翅式换热器气流湍流特性研究[J]. 实验流体力学,2019,33(6):22-27. DOI: 10.11729/syltlx20190036 FU C,ZHAO B,XU D C,et al. Investigation on flow turbu-lent characteristics of plate-fin and tube-fin heat exchanger[J]. Journal of Experiments in Fluid Mechanics,2019,33(6):22-27. doi: 10.11729/syltlx20190036
[12] 赵波,符澄,裴海涛,等. 椭圆翅片管对风洞气流湍流特性影响研究[J]. 西北工业大学学报,2020,38(2):303-308. DOI: 10.1051/jnwpu/20203820303 ZHAO B,FU C,PEI H T,et al. Study on the effect of oval tubes on airflow turbulence characteristics in wind tunnel[J]. Journal of Northwestern Polytechnical University,2020,38(2):303-308. doi: 10.1051/jnwpu/20203820303
[13] 赵波,廖达雄,黄知龙,等. 翅片椭圆管偏斜角对风洞换热器性能的影响[J]. 暖通空调,2020,50(11):120-124,112. ZHAO B,LIAO D X,HUANG Z L,et al. Effect of deflection angles on performances of finned oval tube heat exchanger applied to wind tunnel[J]. Journal of Heating Ventilating & Air Conditioning,2020,50(11):120-124,112.
[14] 廖达雄,陈吉明,郑娟,等. 0.6 m连续式跨声速风洞总体性能[J]. 实验流体力学,2018,32(6):88-93. DOI: 10.11729/syltlx20170086 LIAO D X,CHEN J M,ZHENG J,et al. General perfor-mance of 0.6 m continuous transonic wind tunnel[J]. Journal of Experiments in Fluid Mechanics,2018,32(6):88-93. doi: 10.11729/syltlx20170086
[15] 赵波,陈振华,李为民,等. 风洞板翅式热交换器气体流动特性试验[J]. 实验流体力学,2022,36(1):69-76. DOI: 10.11729/syltlx20210081 ZHAO B,CHEN Z H,LI W M,et al. Flow characteristics experiment of plate-fin heat exchanger in wind tunnel[J]. Journal of Experiments in Fluid Mechanics,2022,36(1):69-76. doi: 10.11729/syltlx20210081