基于高分子溶液注入的管道减阻特性实验研究

Experimental study on pipeline drag reduction characteristics based on polymer solution Injection

  • 摘要: 湍流管道中加入微量高聚物添加剂就能显著降低管壁摩擦阻力,目前,高分子溶液湍流减阻已广泛应用于管道输运、生物医药以及农田灌溉等领域。聚乙烯氧化物(PEO)是一种高效的湍流减阻添加剂,其减阻效果受多种因素影响。为此,基于重力驱动式循环管道系统,实验研究了湍流管道中PEO溶液喷射的减阻特性及其影响因素。系统分析了雷诺数、喷射角度(7种角度)、喷射速率、分子量(7种分子量)等因素对减阻率(DR)的影响,并定义了适用于管流的归一化高分子溶液通量Kp,揭示了其与减阻率的标度律关系。研究发现:DR随log10Kp呈线性增长后趋于饱和,与平板边界层注入的K-标度律相似;分子量对减阻的影响呈现S型曲线规律,通过SGompertz函数拟合可预测最佳分子量范围。研究结果可为管道喷射减阻中高分子注射参数的优化和预测提供指导。

     

    Abstract: Adding a trace amount of polymer into turbulent flow can significantly reduce wall friction. This drag-reduction technique has been widely applied in fields such as fire-fighting, pipeline transportation, and biomedicine. Polyethylene oxide (PEO) is an efficient drag-reducing polymer, whose performance is affected by multiple parameters. In this study, a gravity-driven circulating pipe-flow system is employed to experimentally investigate the drag reduction characteristics of PEO solution injection in turbulent pipe flow. The effects of Reynolds number, injection angle (seven angles), injection rate and molecular weight (seven molecular weights) on the drag reduction rate (DR) are systematically examined. A normalized polymer flux Kp, which is suitable for pipe flow, is proposed to collapse the experimental data. Results show that DR initially increases roughly linearly with log10Kp and then approaches a saturation level. This trend is analogous to the previously reported K-scaling law for polymer injection in turbulent boundary layers. Moreover, the dependence of DR on molecular weight exhibits an S-shaped trend. By fitting the data with a sigmoidal function, the optimal molecular weight range for maximum drag reduction can be predicted. These findings provide useful guidance for the optimization and prediction of polymer injection parameters in drag-reduced turbulent pipe flows.

     

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