高速流场发汗冷却气体引射风洞试验/数值模拟方法及对比研究

Wind tunnel test/numerical simulation methods and comparative study of transpiration cooling gas ejecting in high-speed flow field

  • 摘要: 作为主动热防护技术之一的发汗冷却有希望满足新型高速飞行器热防护系统设计需求。为满足未来主动热防护设计对发汗冷却研究手段的需求及开展气体引射流场干扰研究需求,采用多孔材料气体引射方式模拟发汗冷却气体工质从壁面引射进入边界层引发的流场干扰效应,采用高精度质量流量控制器精确控制气体质量流量,发展了激波风洞气体工质发汗冷却风洞试验方法;基于自主研发的气动物理流场计算软件(AEROPH_Flow),通过构建壁面质量引射边界条件,发展了高速流场气体引射数值模拟方法。在中国空气动力研究与发展中心FD–14激波风洞平板模型上开展气体引射降热效果测量试验,风洞试验流场马赫数为8、10,单位雷诺数4.3 × 106、4.0 × 107、4.4 × 106 m–1,攻角0°、10°,单位面积气体引射质量流量为10~160 g/(m2·s) ,并开展了相同条件下数值模拟。风洞试验获得了不同来流、不同气体引射质量流量条件下引射区下游壁面热流试验结果,试验结果表明引射气体对壁面起到冷却效果,攻角减小、流量增大、马赫数增大导致引射气体冷却效果增大。风洞试验获得了边界层层流/湍流/转捩状态条件下的典型壁面热流试验结果,引射气体的存在使得引射区域下游层流边界层热流明显降低,湍流边界层热流变化不明显,转捩区边界层转捩位置提前、热流增大3~4倍。数值模拟结果与风洞试验结果对比吻合良好,壁面热流对比偏差在20%以内。由于受到引射气体干扰和边界层转捩耦合影响,风洞试验中引射区下游壁面热流沿流向持续升高,无法判断边界层转捩位置,依据层流条件下数值模拟结果,可以将边界层转捩导致的热流爬升效应剥离,从而辅助判断风洞试验中引射区下游边界层转捩位置。

     

    Abstract: As one of the active thermal protection technologies, transpiration cooling is expected to meet the design requirements of the thermal protection system for new high speed vehicles. In order to meet the needs of the future active thermal protection design for transpiration cooling research methods and the study of mass ejecting flow field interference, porous material gas ejecting method is used to simulate the flow field interference effect caused by the ejecting of transpiration cooling gas from the wall into the boundary layer, with a high-precision mass flow controller providing accurate control over the gas mass flow rate. ln this way a simulation method for transpiration cooling test of gas working medium in the shock tunnel is developed. Based on the self-developed aerodynamic physical flow field calculation software (AEROPH_Flow), the numerical simulation calculation method of gas ejecting in high-speed flow field is developed by constructing the boundary conditions of wall mass ejecting. The heat reduction effect of gas injection was measured in the FD–14 shock tunnel of China Aerodynamics Research and Development Center. The Mach numbers of the wind tunnel were 8 and 10, the Reynolds numbers were 4.3 × 106, 4.0 × 107 and 4.4 × 106 m–1, the angles of attack were 0° and 10°, and the mass flow rates of gas injection per unit area were 10 ~ 160 g/(m2·s). Numerical simulation was carried out under the same conditions. The results of the wind tunnel test show that the ejecting gas has a cooling effect on the wall surface. The decrease of the angle of attack, the increase of the flow rate and the increase of the Mach number lead to the increase of the cooling effect on the wall surface under the conditions of different incoming flow and different mass flow rates of the ejecting gas. The typical wall heat flux test results under the conditions of laminar/turbulent/transitional flow in the downstream of the ejecting region were obtained by wind tunnel tests. The existence of ejecting gas makes the laminar boundary layer heat flux in the downstream of the ejecting region decrease obviously, while the turbulent boundary layer heat flux does not change obviously. The transition position of the boundary layer advances and the heat flux increases 3 ~ 4 times. The numerical simulation results are in good agreement with the wind tunnel test results, and the wall heat flux contrast deviation is less than 20%. Due to the coupling effect of ejecting gas interference and boundary layer transition, the wall heat flux in the downstream of ejecting region continuously rises along the flow direction in wind tunnel tests, so it is impossible to determine the precise boundary layer transition position. According to the numerical simulation results under laminar condition, the heat flux climbing effect caused by boundary layer transition can be stripped away, which can help to determine the boundary layer transition position in the downstream of ejecting region in wind tunnel tests.

     

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