编织表面横向射流的近壁流动特性及旋涡演化过程实验研究

Experimental Investigation on Near-wall Flow Characteristics and Vortex Evolution Process of Jet in Crossflow over Woven Surfaces

  • 摘要: 陶瓷基复合材料因其优异的耐高温性能,已成为新一代涡轮叶片的潜力材料。不同于传统合金叶片,其特殊的编织成型工艺会形成具有周期性拓扑特征的宏观粗糙表面。现有研究表明,这种编织产生的毫米级凹槽-脊表面形貌会显著影响叶片外部气膜冷却的效果。然而,关于其背后的流动现象,尤其是编织表面对近壁流场的影响如何作用于气膜冷却,目前仍缺乏系统性的实验研究。本研究将这一问题模型化为编织表面的横向射流,采用折射率匹配粒子图像测速技术(RIM-PIV)开展流动机理研究。该方法通过精确匹配流动工质与固体壁面的折射率,有效克服了传统PIV技术在近壁测量中的激光反射过曝及光学畸变问题,实现了编织表面近壁流场的精确解析。实验结果表明,编织表面显著增强了近壁流动的时空不稳定性,其中脊结构对流动旋转强度的提升作用尤为突出。编织结构使射流上游壁面发卡涡更频繁地生成,且脊结构的抬升作用促使旋涡结构从壁面脱落。这些增强的涡结构使横向射流剪切涡更加破碎,加快了射流核心区的动量耗散,同时抑制射流抬升,对应射流的湍动能降低,迎风侧雷诺切应力减弱。与此同时,射流近壁侧的剪切涡与下游壁面旋涡结构产生强烈相互作用,最终在射流下游形成显著增强的流动不稳定区域,并导致近壁侧切应力增强。

     

    Abstract: Ceramic matrix composites (CMCs) have emerged as a potential material for next-generation turbine blades due to their exceptional high-temperature resistance. Unlike conventional alloy blades, their unique weaving methods create periodic macro-scale surface roughness with distinct topological features. Previous studies confirmed that these millimeter-scale groove-ridge structures would significantly impact film cooling performance. However, systematic experimental investigation remains insufficient regarding the underlying flow mechanisms, particularly how woven-surface-induced near-wall flow characteristics affect the film cooling. This study models the problem as a jet in crossflow over woven surfaces and then conducts a refractive-index-matching particle-image-velocimetry (RIM-PIV) experiment. By precisely matching the refractive indices of fluid and solid wall, this technique overcomes conventional PIV limitations in near-wall measurements caused by laser reflection and optical distortion, enabling a precise resolution of the near-wall flow field. Results demonstrate that the woven surfaces substantially enhance spatiotemporal instabilities of the near-wall flow, and the swirling strength of the flow is particularly intensified over the ridge structures. The woven surfaces increase upstream hairpin vortex generation, while the ridge-induced lifting flow promotes the vortex detachment. These enhanced vortices intensify the fragmentation of shear vortices in the jet, accelerates jet momentum dissipation, and suppresses the elevation of the jet. This leads to a reduced turbulent kinetic energy of the jet, and an attenuation of the windward-side Reynolds shear stress. Furthermore, strengthened interactions between the near-wall shear vortices in the jet and the downstream near-wall vortices lead to significantly enhanced flow instability and intensified shear stress in the jet wake region.

     

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