稳定多股射流集成的静电雾化特性研究

Study on atomization characteristics of array integrated stable multi-jet

  • 摘要: 通过设计一个具有双层交叉空间屏蔽电极的阵列集成微通道静电雾化装置,采用光学可视化系统和高速喷雾粒度分析仪,精确记录了稳定多股射流集成静电雾化的射流形貌演变特征,探讨了不同集成度和供应流量下稳定多股射流静电雾化的电压区间和喷雾液滴粒径分布特性。结果表明:阵列集成静电雾化装置下多股射流稳定雾化的电压区间要高于单毛细管装置下的情况,且稳定射流股数受外加电压的影响微弱。相同单毛细管供应流量下,由集成度提高所带来的总供应流量增大对整体喷雾液滴平均粒径、粒径分布和累积体积分布的影响并不明显,但体积分布峰值会随之减小。相同集成度下,液滴平均粒径会随着总供应流量的增大而呈非线性增长趋势,且增长速率随着总供应流量的增大而减小,阵列集成微通道静电雾化装置可以在大幅提高供应流量的同时使喷雾液滴的粒径分布保持在较窄的范围内,表现出良好的单分散性。

     

    Abstract: By designing an array integrated electrostatic atomization device with double-layer cross space shielding electrodes, using an optical visualization system and a high-speed spray particle size analyzer, the evolution characteristics of the jet morphology of the integrated electrostatic atomization of stable multiple jets were accurately recorded, and the voltage range of the integrated electrostatic atomization of stable multiple jets and the size distribution characteristics of spray droplets under different integration degrees and supply flow rates were discussed. The results show that the voltage range for stable atomization of multiple jets in the array integrated device is higher than that in the single capillary device, and the number of stable jet strands is weakly affected by the applied voltage. Under the same single capillary supply flow rate, the increase of the total supply flow rate due to the improvement of the integration degree has no obvious effect on the average droplet size, droplet size distribution range and cumulative volume distribution of the overall spray, but can cause the peak value of the volume distribution to decrease accordingly. At the same integration level, the average droplet size increases nonlinearly with the increase of the total supply flow, and the growth rate decreases with the increase of the total supply flow. The array integrated microchannel stabilized multi jet atomization system can significantly increase the supply flow while maintaining the particle size distribution of spray droplets in a narrow range, showing good monodispersity.

     

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