高压气体驱动轻气炮毫秒级快开阀的设计与应用

Design and application of millisecond rapid-opening valve for high pressure gas-driven light gas gun

  • 摘要: 快开阀是暂冲式风洞中常见的重要部件,其性能优劣直接影响风洞的性能指标。作为弹道靶超高速发射器之一的高压气体驱动轻气炮,是一种以单级或多级高压气体为驱动能源的超高速模型加载设备。高压气体驱动轻气炮的快开阀是一个锥形阀门,控制着气室内高压气体的释放,需实现毫秒级开启。本文研究了应用于高压气体驱动轻气炮快开阀的设计技术,首先,通过对快开阀的内弹道流场进行数值模拟,分析阀体结构和阀门开启度对气炮内流场的影响规律,确定快开阀的理想气流通道和阀门开启度设计。其次,建立快开阀的动力学模型,通过动力学模型的数值模拟,研究快开阀在不同工况下开启的加速度、速度和位移的运动学性能,并通过多参数迭代优化快开阀的结构设计。最后,进行DN25和DN100毫秒级快开阀的二级轻气炮发射试验验证,获得了分别采用N2、He和H2气体在10~30 MPa驱动压力时快开阀开阀过程的阀体后压力曲线,测得DN25快开阀在30 MPa高压H2驱动时,开启时间约为1 ms,可实现最高6.27 km/s的模型发射能力。

     

    Abstract: The rapid-opening valve is commonly found as an important component in an impulse wind tunnels, and its performance can directly influence the tunnel’s performance index. As one of hypervelocity launchers used in the the ballistic range, the high-pressure-gas-driven gas gun is a typical hypervelocity accelerating facility which uses the one- or multi- stage high pressure gas as the driven energy. The rapid-opening valve of a high-pressure-gas-driven gas gun is a conical valve which controls the fast release of the high pressure gas in the gas chamber, and it is required to realize the valve opening within several milliseconds. This paper studies the design technology of the rapid-opening valve employed in the high-pressure-gas-driven gas gun. Firstly, the interior flow in the assembly of the gas chamber and the rapid-opening valve was studied by CFD simulation, then the influence laws of the structure and the opening rate of the valve on the interior flow were analyzed, to make sure of an ideal design of the interior gas corridor and opening rate of the valve. Secondly, this work develops the kinetic model of the rapid-opening valve, and investigates the valve characteristics of the opening acceleration, speed and displacement under different loading conditions through numerical simulation of the kinetic model. The design optimization of the valve structure is carried out through the iteration of multiple parameters. The test applications of the millisecond rapid-opening valves of DN25 and DN100 in two-stage light-gas guns were presented in the end. The tests measured the pressure curves behind the valve body during the opening processes when the gun was driven by three different gases of N2, He and H2, respectively, within the pressure range of 10−30 MPa. The test results show that the opening time of the DN25 valve is about 1 ms when driven by H2 at the pressure of 30 MPa, and the gas-driven gun has developed the model launching capability up to 6.27 km/s.

     

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